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2AZ FE engine Repair and service

2AZ FE engine Specs

The 2AZ‑FE is a well-known Toyota 2.4-liter inline-4 engine, part of the AZ engine family. It was widely used in various Toyota and Lexus vehicles between 2000 and 2015. Here’s a comprehensive overview of its specifications, known issues, and maintenance advice.


🔧 2AZ‑FE Engine Specifications

SpecificationDetail
Engine Code2AZ‑FE
Displacement2.4 L (2,362 cc)
ConfigurationInline-4, DOHC, 16-valve
Block MaterialAluminum Alloy
Head MaterialAluminum Alloy
Bore × Stroke88.5 mm × 96.0 mm
Compression Ratio9.6:1 (VVT-i) / 9.8:1 (later models)
Fuel SystemSequential multi-port fuel injection
VVT-iYes, on intake camshaft only
Max Power~160–170 hp @ 5,600 rpm
Max Torque~160 lb-ft (220 Nm) @ 4,000 rpm
Timing SystemChain-driven (not belt)

🚗 Common Applications

The 2AZ‑FE was used in:

  • Toyota Camry (2002–2009)
  • Toyota RAV4 (2001–2008)
  • Toyota Highlander (2001–2007)
  • Toyota Solara (2004–2008)
  • Scion tC (2005–2010)
  • Toyota Previa/Estima (Asia)
  • Toyota Harrier (JDM)
  • Lexus ES240 (China)
  • Toyota Alphard (Japan)

🛠️ Known Issues & Fixes

1. Excessive Oil Consumption

  • Years Affected: Mostly 2007–2009 models
  • Cause: Worn piston rings and poor ring design
  • Fix: Replace pistons and rings with updated parts; Toyota issued a TSB (Technical Service Bulletin) and offered some coverage under extended warranties.

2. Head Bolt Thread Failure

  • Symptom: Coolant leaks, head gasket failure
  • Cause: Aluminum block threads can strip at the head bolt holes
  • Fix: Helicoil or Time-Sert repair kits are used to reinforce/repair threads

3. Motor Mount Wear

  • Front engine mount is prone to cracking or breaking—watch for excess engine movement or vibration.

🧰 Maintenance Tips

ItemInterval
Engine Oil5,000–8,000 km (3,000–5,000 mi) with high-quality synthetic (especially if it burns oil)
Timing ChainNo regular replacement needed (check if noisy or loose)
Spark PlugsEvery 96,000 km (60,000 mi)
CoolantEvery 160,000 km (100,000 mi) or 5 years
Valve ClearanceInspect only if noisy

🔩 Torque Specifications (Highlights)

ComponentTorque Spec
Cylinder Head Bolts25 Nm + 90° + 90° (torque-to-yield)
Main Bearing Bolts60 Nm + 90°
Connecting Rod Bolts20 Nm + 90°
Spark Plugs18 Nm (13 ft-lb)
Oil Drain Plug39 Nm
Intake Manifold Bolts21 Nm
Exhaust Manifold Bolts39 Nm

2AZ FE engine Service Data PDF


2AZ FE engine timing marks PDF

2AZ FE engine

2AZ FE engine control system PDF

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